| Customization: | Available |
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| Warranty: | 12 Month |
| Application: | Metal |
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1. Main performance and features
This machine tool is a new generation of CNC machine tool developed and produced by our company with the introduction of international advanced technology. This machine tool is widely used in box parts, shell parts, disks in military, aerospace, automotive, mold, medical equipment, machinery manufacturing and other industries. Shaped parts and other processing. The machine tool is equipped with an automatic lubrication system, a cooling system, and a fully enclosed vertical protective cover.
The base parts of the machine tool base, column, spindle box, cross slide table, worktable and other basic parts all adopt high-strength lost foam casting technology, and the internal metallographic structure is stable to ensure the high stability of the basic parts. The casting structure has undergone machine tool dynamics analysis and finite element analysis to make its geometric structure more reasonable. The proper matching of the reinforcing ribs ensures the high rigidity of the foundation. The wide and solid machine base, the box-shaped cavity "her"-shaped column, the widened and lengthened saddle, and the design of full load support. The structure conforms to the advanced design concept of material mechanics, which can ensure the heavy load capacity during processing.
2. High-rigidity, high-precision spindle: Taiwan KENTURN spindle BT40-150mm is adopted.
(1) The spindle motor adopts high-precision synchronous belt transmission, which can greatly reduce transmission noise and heat generation.
(2) The spindle adopts precision-grade Japanese NSK bearings, high-speed, high-precision, and the maximum speed can reach 8000r/min.
(3) The spindle box adopts 1:1 counterweight with heavy hammer, which is more reliable and stable. When the spindle is running at high speed, it avoids resonance and ensures the best machining accuracy.
3. It adopts C3 grade high precision and high strength ball screw from Taiwan. Imported high-precision lock nuts are used. After the ball screw is pre-stretched, it greatly increases the transmission rigidity and eliminates the effect of thermal deformation during movement, thus ensuring the positioning accuracy and repeat positioning accuracy of the machine tool.
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4. The X-axis adopts two 35mm roller heavy-duty strong linear guideway, and the four-slide design structure can double the contact area between the linear guideway and the slide, and the worktable adopts a composite worktable, which can increase the strength of the worktable. , and can minimize the interference of the fixing bolts of the sliding seat on the accuracy of the table.
The Y-axis adopts four 45mm linear guideway, an eight-slide design structure, and adopts a scheme of two main loading guideway and two supporting guideway. The two main loading guideway only guarantee the accuracy and load of the movement, and the two supporting guideway only guarantee the supporting function, and the unique installation process is adopted to overcome the influence of the accumulated errors caused by the installation of multiple linear guideway on the precision and service life of the linear guideway .
The Z-axis adopts a 45mm roller heavy-duty strong linear rail, four-slide design structure, and enlarges and widens the linear guideway, which has a larger contact area and improves the overall rigidity of the Z-axis.
5. The original Taiwan SANJET ATC (manipulator) tool magazine BT40-24T is used to meet the automation requirements and reduce the failure rate of the machine tool.
6. The machine tool is equipped with a sealed guide rail protective cover, which effectively protects the guide rail and lead screw and prolongs its service life.
7. When the machine tool is equipped with three-dimensional full protection, the machine tool is guaranteed not to vibrate during strong chip cutting. (Customers can choose the style according to their own requirements)
8. Adopting the advanced Japanese FANUC 0i MF absolute value operation numerical control system, and the servo motor adopts the advanced Japanese FANUC absolute value encoder and motor to ensure the high stability, fast speed, smooth surface and high precision of the control system. It has the advantages of Functions and machining capabilities required for manufacturing molds. Support four-axis linkage.
9. Equipped with system control oil circuit system: using our original active hydraulic oil supply system: directly controlled by the operating system, automatic distribution of oil supply according to sports needs, precise control of oil supply parts and oil volume, greatly reducing lubricating oil The waste of oil avoids the contamination of the coolant due to the lubricating oil, greatly prolongs the use time of the coolant, and ensures the balance and lubrication of the oil supply.
10. The wiring in the electrical cabinet is in compliance with the national electrical safety regulations to ensure that the control system is free from external interference during operation. Better guarantee production safety.
11. High-precision pitch compensation, each drive shaft adopts high-precision laser for detection and optimization compensation to make the positioning accuracy of each axis more accurate, and it is more suitable for processing high-precision parts. At the same time, an advanced ballbar is used to optimize the analysis and processing to ensure the accuracy of the machine tool when making round and curved surfaces.
12. Reserve the installation position of the fourth axis.
VMC700 specifications
Worktable specification (length×width) 860×430mm
Maximum load of table 500 kg
X.Y/Z axis coordinate stroke 700*450*450mm
The distance from the spindle center line to the front guide rail of the column is 525 mm
The distance from the end surface of the spindle to the plane on the worktable is 120~570mm
X, Y, Z cutting feed rate 1~6000 mm/min
X, Y rapid feed rate 30m/min
Z rapid feed rate 24m/min
Spindle speed range 50~8000 r/min
Spindle taper BT40-150mm
Spindle motor 7.5/11KW
X, Y servo motor 1.8KW
Z servo motor 3.3KW Z axis with brake
Repeat positioning accuracy 300mm/+0.003mm
Positioning accuracy 300mm/+0.005mm
CNC system Japan FANUC 0i MF 5
Use source gas pressure 0.6-0.8 MPa
ATC
Max tool length 220mm
Max tool weight 7.5kg
Tool quantity 24tools
Tool shank BT40
Tool chang time 2 sec
Tool diameter120mm
Machine tool outline size (L×W×H) 2800x2144x2300mmmm
Machine weight 5400 kg
Remark
Three, standard configuration table Serial number name serial number name
1 Spindle pneumatic broach 8 Z-direction organ cover
2 Hand held air gun 9 Anchor bolts and spacers
3 Automatic lubrication system 10 Cooling water pump Horizontal water pump 270W
4 LED red, yellow, green warning lights 11 rigid tapping
5 Dust-proof device for electrical box 12 Network cable, CF card and USB interface function
6 24V safety work light 13 Safety lock for distribution box
7 XY rail stainless steel guard
4. List of main accessories and selected brands Serial number Item Quantity Manufacturer's name
1 CNC system 1 set of FANUC
2 Spindle servo motor 1 set FANUC
3 Spindle drive 1 set FANUC
4 X, Y, Z servo motors 1 set each FANUC
5 X, Y, Z drives 1 set each FANUC
6 X, Y, Z axis screw bearing P4 level 1 set each, Japan NSK
7 X, Y, Z axis ball screw 4012 C3 level 1 group each Taiwan Leadscrew
8 X axis roller linear guide P grade 35mm 1 set each of Taiwan ,Y, Z axis roller linear guide P grade 45mm 1 set each of Taiwan
9 Spindle unit BT40-150mm 1 set Taiwan KENTURN
10 Spindle timing belt 1 set Spindle matching
11 Tooling cylinder 4.5T 1 set Changzhou Guoding
12 Lock nut 1 set Taiwan LEADSCREW
13 Main pneumatic components 1 group Airtac Taiwan
14 Main electrical components 1 group Schneider, France
15 1 set of cutting fluid water pump Jian Yang
16 Automatic lubrication system 1 set Japan
17 Electrical cabinet cold heat exchanger 1 set wenheng
18 Transformer 1 set Zhuo Jin
19 Electronic handwheel 1 Zhehong
20 disc manipulator tool magazine 24 tools 1 set Taiwan SANJET
21high speed rotary joint for 20 bar coolant through spindle Italy Roto
5. List of random tools
No. Name Specification or Mark Quantity Remarks
1 screw knife 1
2 Allen wrenches 4, 5, 6, 8, 10, 19 1 each
3 BT40 tool handle 1
4 Knife handle press wrench 1
5 Tool holder chuck 6, 8, 10, 12, 16, 20 each
6 Adjusting shim (large/small) 10/4 for adjusting foundation
7 Adjusting bolts (large/small) 10/4 for foundation adjustment
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