| Customization: | Available |
|---|---|
| Application: | Aerospace Industry, Automotive Industry |
| Cooling System: | Water Cooling |
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The automatic feeding and unloading device comprises a Auto feeding device and a unloading feeding device. Automatic feeding device is controlled by the CNC control system, which is seamlessly connected with the pipe cutting machine to realize uninter rupted production. Automatic feeding of whole bundle of pipes, intelligent layout of pipes by control system, automatic conveying process.
Features
1. The full-stroke follow-up pneumatic chuck has a proper degree of clamping, and the thin plate is not deformed. The pneumatic chuck can automatically center and clamp the work piece instantly by pressing a button, and the clamping force is stable and adjustable. It is beneficial to improve production efficiency. The structure of the pneumatic chuck is simple, the use cost and failure rate are low, and it is environmentally friendly and pollution-free. It mainly uses air as the power source. The pneumatic chuck adopts a fully enclosed structure, and the parts are carefully selected. With dust-proof function, combined with unique material selection and heat treatment process, it greatly exceeds the service life of the manual chuck. The pneumatic chuck generates force through the conversion of air pressure and the angle of the wedge. In addition to the large clamping force, it also has super self-locking. Function, in the case of disconnecting the air source, the work piece can still be firmly clamped for cutting, which completely solves the safety and reliability aspects for customers.
2. The transmission system adopts internationally renowned brands, with stable transmission, fast speed and high positioning accuracy. It has stable operation, low noise, shock absorption and buffering, compact center distance and small shape, constant transmission ratio, wide selection of peripheral speed and power, accurate transmission, high efficiency, compact structure, reliable operation and long life. The instantaneous transmission ratio is constant, and the transmission ratio range is large, which can be used for deceleration or acceleration. The range of speed (circumferential speed of the knuckle circle) and transmission power is large, which can be used for high-speed, medium-speed and low-speed transmission; the power applicability range is wide, the transmission efficiency is high, and it is suitable for short-distance transmission.
3. The whole process of intelligent protection is safer and more environmentally friendly. The equipment adopts a closed full protection cutting area, which is conducive to reducing the harm of smoke and light radiation to the human body, avoiding the pollution of smoke and dust to the environment, in line with the country's rigid requirements for environmental protection, and the closed protection design is more Conducive to the collection of smoke and dust and the optimization of the dust removal function
4. The upgraded version of the anti-shake support system, the cutting accuracy is more reliable, the enhanced and reinforced cylinder anti-shake follow-up support system, the "V"-shaped groove and the "-" support surface can be switched at any time according to the needs, and the "V"-shaped groove is more suitable for The "-"-shaped surface of the round pipe is more suitable for rectangular pipes, square pipes and other irregular-shaped pipes.
5. Automatic focusing laser head, the machine is equipped with a laser head with automatic focusing function, the focus can be automatically adjusted, suitable for a variety of focal lengths, no manual operation, convenient, fast and more accurate. The same laser head can quickly replace focusing mirrors with different focal lengths to meet the cutting of plates with different thicknesses. The laser head focusing assembly is surrounded by water cooling all around, which can achieve high-power, small-volume, long-term cutting without heat and fog. It has the following main features: (1) The focus can be adjusted automatically, suitable for a variety of focal lengths; (2) Autofocus function, capacitive sensing, fully automatic follow-up system; (3) The use of composite lenses, built-in water cooling structure; (4) ) Double water-cooled constant temperature guarantee for collimation and focusing components; (5) With drawer-type lens holder, the protection lens can be replaced quickly; (6) Smooth and efficient airflow design; (7) Suitable for Los Angeles fiber lasers; (8) Short and long The focal length is universal, which can achieve the best cutting effect of thin or thick plates; (9) All are equipped with collimating protective mirrors, which can better protect the collimating mirrors; (10) The circumferential position of the QBH can be adjusted to ensure that the red dot of each QBH faces outwards , to facilitate the insertion and removal of the optical fiber head: the focus position can be viewed in the window to ensure that the input focus and output focus are accurate and consistent.
6. The integrated power distribution cabinet design has the following advantages:
1) The failure rate is low. Since the failure rate of integrated circuits is relatively low compared to discrete component circuits, the failure rate of the whole machine circuit is reduced.
2) The circuit is simple. Due to the use of integrated circuits, the design, debugging and installation of the whole machine circuit are simplified, especially after some special integrated circuits are used, the whole machine circuit is simpler.
3) The energy consumption is small, and the integrated circuit also has the advantages of small power consumption, small size and economy.
4) High cost performance. Compared with discrete component circuits, the performance indicators of the whole circuit composed of integrated circuits are higher. Compared with discrete electronic component circuits, the cost and price of integrated circuits are lower.
5) Strong reliability, the integrated circuit has the advantages of high reliability, thereby improving the reliability of the circuit operation of the whole machine, and improving the working performance and consistency of the circuit.
| Model | BEST6024LD | BEST12035LD |
| Cutting range | 6000*2400mm | 12000*350mm |
| Mechanical positioning accuracy | ±0.05mm/m | |
| Mechanical repeated positioning accuracy | ±0.03mm/m | |
| Maximum acceleration | 1.0G | |
| Maximum positioning speed | 80m/min | |
| Laser power | 1KW-6KW | |
| Other dimensions can be customized | ||
| Maintenance period | Maintenance contents | Maintenance contents |
| Every day | 1. Check whether the temperature setting of the chiller is normal (the set temperature is 20 ± 1 ºC) ; | Ensure that the temperature of the cooling water supplied to the laser is normal |
| 2. Check whether the water seal, water temperature and water pressure of the chiller meet the requirements; | Ensure the normal operation of the equipment and prevent water leakage | |
| 3. Ensure that the working environment of the chiller is dry, clean and ventilated; | It is conducive to the good operation of the chiller | |
| Monthly | 1. Use neutral detergent or high-quality soap to remove the dirt on the surface of the chiller. Do not use benzene, acid, grinding powder, steel brush, hot water, etc; | Ensure that the surface of the chiller is clean |
| 2. Check whether the condenser is blocked by dirt. Please remove it with compressed air or brush to ensure that the surface of the chiller is clean; | Ensure the normal operation of the condenser | |
| 3. Clean the air filter screen: a. Open the panel of the assembled air filter, pull up the air filter screen of the unit and draw it out; b. The dust on the filter screen can be removed by vacuum cleaner, air spray gun and brush. After cleaning, if the filter screen is wet, shake it to dry and then replace it. c. Cleaning cycle: once every two weeks. If the dirt is serious, please clean it irregularly. |
Prevent poor cooling caused by poor heat dissipation and burning out the water pump and compressor | |
| 4. Check the water quality of the water tank and follow up; | Good water quality can ensure the normal operation of the laser | |
| 5. Check whether there is water leakage in the water cooler pipeline ; | Ensure that there is no water leakage in the chiller | |
| Quarterly | 1. Check the electrical components (such as switches, terminals, etc.) and wipe them clean with a dry cloth; | Ensure that the surface of the electrical parts of the chiller is clean and prolong the service life |
| 2. Replace the circulating water (distilled water) and clean the water tank and metal filter screen; If equipped with ROFIN laser resources, the cooling water can be replaced once every six months after adding an anti-corrosion inhibitor. If equipped with PRC laser resources, the cooling water can be replaced once every six months after adding propylene glycol; |
Ensure that the laser operates normally | |
| Attention: a. Place the chiller and water pipe away from dust. b. Pull the power cord away from the socket and wipe the power cord clean; c. Cleaning the unit body. when cleaning the inside of the unit, do not let water splash on electronic parts; d. Completely drain the water from the laser resource, cutting head and water cooler. |
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